JZ Series Energy-Saving Electromagnetic Drum Brakes

Reliable and durable, our industrial brake ensures precise stopping and safety in demanding applications, enhancing overall efficiency.

  • Model: JZ-100, JZ-200, JZ-300, JZ-400, JZ-500, JZ-600
  • Drive: Electric coil (electromagnet)
  • Function: Electromagnetic coil attracts the brake, engaging friction to stop machinery. When power is off, the brake releases.
  • Application: Industrial machinery, conveyors, cranes, rollers, and automation equipment.
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The JZ series electromagnetic drum brakes are engineered to deliver reliable, efficient, and environmentally friendly braking solutions for various industrial applications. Designed in compliance with JB/ZQ4388-1997 and JB/T7685-2006 standards, these brakes feature high-frequency operation, low energy consumption, and a robust construction that ensures long service life.

Ideal for equipment requiring frequent stopping and holding functions, the JZ series utilizes a high-quality electromagnetic coil that provides quick response and stable braking performance. Their green design eliminates asbestos materials, making them safer for operators and environmentally sustainable.

Suitable for operating environments with temperatures from -25°C to 40°C, up to 2000 meters above sea level, and relative humidity below 90%, these brakes are resistant to corrosion and suitable for outdoor or harsh conditions with optional anti-corrosion features. They operate on 380V/50Hz AC power, offering versatility across different industrial sectors such as mining, lifting, and conveyor systems.

In-Depth Specification Analysis with Practical Applications for JZ Series Electromagnetic Drum Brakes

The JZ series electromagnetic drum brakes are meticulously engineered to meet a broad spectrum of industrial requirements. Each model—ranging from JZ-100 to JZ-600—features distinct dimensions and torque capacities that influence installation, operational performance, and maintenance. Understanding these specifications in detail enables engineers and maintenance professionals to select the optimal brake for their specific machinery.

JZ-100

  • Dimensions & Installation:
    • A = 230mm, D = 100mm, b = 70mm, d = 13mm
    • These compact dimensions facilitate easy integration into small-to-medium equipment, with bolt hole spacing and mounting dimensions ensuring compatibility with standard mounting plates.
  • Performance & Usage:
    • Designed for applications such as small conveyor systems, precision positioning devices, or auxiliary lifting mechanisms where space constraints are critical but reliable braking is required.
  • Application Example:
    • Suitable for small automated warehouse conveyors, where space-efficient, energy-saving braking ensures smooth operation without occupying excessive room.

JZ-200

  • Dimensions & Installation:
    • A = 290mm, D = 200mm, b = 80mm, d = 17mm
    • Slightly larger size provides increased torque and robustness, supporting more demanding applications.
  • Performance & Usage:
    • Ideal for medium-duty machinery like hoists, small cranes, or industrial mixers that require frequent stopping and holding.
  • Application Example:
    • Used in small-to-medium hoisting equipment, where reliable, energy-efficient braking reduces operational costs and extends equipment lifespan.

JZ-300

  • Dimensions & Installation:
    • A = 385mm, D = 300mm, b = 140mm, d = 22mm
    • Larger structural dimensions support higher torque output, suitable for sizable industrial machinery.
  • Performance & Usage:
    • Suitable for large conveyor belts, heavy-duty lifting devices, or mining equipment that operate under continuous or high-frequency braking cycles.
  • Application Example:
    • Employed in conveyor systems used in mineral processing plants, where robust braking is essential for safety and process control.

JZ-400

  • Dimensions & Installation:
    • A = 505mm, D = 400mm, b = 180mm, d = 22mm
    • Designed for high-capacity applications, with substantial electromagnetic coil sizes supporting powerful magnetic attraction.
  • Performance & Usage:
    • Perfect for heavy-duty industrial machinery such as large cranes, steel mills, or continuous operation conveyors.
  • Application Example:
    • Used in steel production line conveyors, where consistent, high torque braking ensures process stability and safety under demanding conditions.

JZ-500

  • Dimensions & Installation:
    • A = 577mm, D = 500mm, b = 200mm, d = 22mm
    • One of the largest models, capable of handling significant loads with high durability.
  • Performance & Usage:
    • Suitable for large-scale lifting equipment, heavy-duty mining machinery, or shipyard cranes.
  • Application Example:
    • Applied in container terminal cranes, where high torque and rapid response are critical for safe and efficient cargo handling.

JZ-600

  • Dimensions & Installation:
    • A = 675mm, D = 600mm, b = 240mm, d = 26mm
    • Maximum dimension and torque capacity in the series, optimized for the most demanding industrial applications.
  • Performance & Usage:
    • Designed for continuous, high-torque applications such as steel mills, port cranes, or large excavators.
  • Application Example:
    • Ideal for heavy-duty equipment in metallurgical operations, where safety, reliability, and high performance are paramount.
ModelAbDdEFGHh1iKMPnG1
JZ-10023070100131657512530010040110145132645
JZ-2002908020017215100208435170601751901261328108
JZ-300385140300222951302906002408025027016016710140
JZ-4005051804002235018035078232013032521024312190
JZ-5005772005002249020040595040015038025024316225
JZ-60067524060026560220500116047517047530527118250


Each model’s parameters—size, bolt spacing, coil dimensions, and torque capacity—are carefully aligned with specific operational demands. Selecting the appropriate JZ model involves considering the load requirements, installation environment, maintenance accessibility, and safety standards. These detailed specifications serve as a practical reference, guiding precise matching of equipment and ensuring optimal performance, safety, and longevity.

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FAQ About JZ Series Energy-Saving Electromagnetic Drum Brakes

Frequently Asked Questions

Most frequently asked questions by customers who purchased JZ Series Energy-Saving Electromagnetic Drum Brakes.

  • What is the maximum braking torque of this electromagnetic drum brake, and what is the suitable load range?

    The maximum braking torque varies across models. For example, the JZ-100 offers a torque of approximately 50 Nm, while the JZ-600 can reach up to 1,200 Nm. These values are based on the electromagnetic coil strength and friction material specifications. Such torque capacities make these brakes suitable for a wide range of applications—from light-duty machinery like small conveyors and positioning systems to heavy-duty equipment such as cranes and large industrial rollers. Always select a model with a torque rating exceeding your peak load to ensure safety and reliability.

  • What are the installation dimensions and spatial requirements?

    Each model’s dimensions are detailed in the technical datasheet. For instance, the JZ-200 has an overall length (A) of 290mm, width (D) of 200mm, bolt hole spacing (b) of 80mm, and bolt hole diameter (d) of 17mm. Proper installation requires verifying that the mounting frame can accommodate these dimensions, plus additional space for maintenance access. When planning for installation, consider allowing at least 10-15% extra clearance around the brake for ease of maintenance and inspection.

  • What are the operating voltage and power requirements?

    The standard electromagnetic coil operates on 380V AC, 50Hz, aligning with typical industrial power supplies. The coil’s rated power consumption ranges from approximately 100W for smaller models (e.g., JZ-100) to over 500W for larger units (e.g., JZ-600). To ensure optimal performance, verify your power supply provides stable voltage within ±10%. For operation in regions with different voltages or frequencies, custom models are available upon request.

  • How durable is this brake under high-frequency operation environments?

    Designed with high cycle life in mind, the JZ series features robust electromagnetic coils and friction materials optimized for frequent start-stop cycles. The thermal management system, including heat sinks and airflow pathways, minimizes overheating during continuous or repetitive operation. Typical service life under such conditions exceeds 3-5 years, provided regular inspections are carried out. Replace worn friction linings promptly to prevent overheating and maintain braking efficiency.

  • Can this brake operate reliably in harsh environmental conditions such as humidity or corrosive atmospheres?

    Standard models are rated for environments with relative humidity up to 90% and operating temperatures from -25°C to 40°C. For outdoor or corrosive environments, specialized versions with anti-corrosion coatings, sealed enclosures, or stainless steel components are recommended. These modifications extend service life in environments with salt spray, chemical exposure, or extreme weather, ensuring safety and consistent performance.

  • Is installation and maintenance complex? Do I need professional technicians?

    Installation is straightforward, following industry-standard procedures: mechanical mounting, electrical wiring, and coil energization testing. Mechanical parts should be inspected periodically for wear, especially friction linings, and electrical connections checked for insulation integrity. While basic maintenance can be performed by trained technicians, commissioning and complex troubleshooting should be handled by qualified personnel to ensure safety and optimal operation.

  • What is the expected service life of this brake?

    Under normal operation and routine maintenance, the JZ series electromagnetic brakes typically last 3-5 years. Factors influencing longevity include load frequency, environmental conditions, and maintenance quality. Regular inspection of friction materials, coil insulation, and mounting integrity can significantly extend operational life and prevent unexpected failures.

  • How much does this brake cost?

    Thank you for your interest in our industrial brakes. Prices vary depending on the specific model, size, order quantity, and your application needs. Typically, our industrial brakes cost between $100 and $1,000 each.
    Can you provide more details about your project or required specifications? This will help us provide the most accurate quote possible. We look forward to helping you!

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