If the hoist brake applies but the load still creeps downward, how do I diagnose the cause?

Load creep after brake application indicates that holding torque is not being fully transferred to the load. Start by confirming whether the brake itself is slipping: check lining condition (worn, glazed, contaminated), spring force (fail-safe brakes), air gap/clearance, and friction surface condition (disc/brake wheel scoring, heat damage). A controlled static holding test at rated load…

Load creep after brake application indicates that holding torque is not being fully transferred to the load. Start by confirming whether the brake itself is slipping: check lining condition (worn, glazed, contaminated), spring force (fail-safe brakes), air gap/clearance, and friction surface condition (disc/brake wheel scoring, heat damage). A controlled static holding test at rated load is often the fastest confirmation.

Next, rule out drivetrain slip that can mimic brake slip: coupling slippage, keyway damage, loose hubs, gearbox internal issues, or a drum/rope anchoring problem. If the brake locks the shaft but the load still moves, the fault may be downstream (drum, rope, reeving).

Also review control timing in VFD hoists: if brake set occurs before torque is stabilized, brief drift can occur. Corrective action must address root cause—never “tighten until it holds” without verifying design limits and safety factors.

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